Brass turned parts and components- Brass cast Rods Versus Extruded rods difference

When trying to make Brass machined parts, brass components, Brass turned components, Brass machined components,. Brass CNC components. You can  use Brass extruded rods or Brass cast rods. here is the technical difference- 

Brass extruded rods: In an electric induction furnace Copper/Zinc are melted and then poured into billets. These heated billets are under high temperature and pressure extruded on a press into solid rods , hollow rods or special profiles. They are further drawn /straightened as needed.

There is tight control on the metallurgy and physical properties.The length is 10-12 feet and physical /chemical properties are maintained to a specific standard.

Brass cast rods: Brass scrap is melted in small coal  fired foundries. The molten metal is poured by hand in to moulds which have hexagonal shape and cast in to rods about 4 ft long. They are then drawn on a draw bench to arrive at cast rods which are machined further.

Some basic differences:

1) Chemical properties- cast rods can contain impurities which might .might not be acceptable to EU laws. The percentage ration of Copper/Zinc/Lead is not maintained. Extruded and drawn rods have consistent and controlled chemical /metallurgical properties. All extruded rods have better  traceability and spectrograph tests conducted on each production batch.

2) Porosity/brittleness/strength: There is no guarantee with cast rods whereas extruded rods have compliance to a standard

3)Economy:  The cast rods are about 4-5% cheaper than extruded ones. However when making parts which generate more scrap this gets compounded a you might need  5-6 Kgs of Brass rods to make 1 Kg of finished products. Here the 4% difference will become 20-25% difference

4)Finish: Parts made from extruded Brass will have better thread finish and better Brass tinge (more Golden as usually higher Copper). This however is not easy for a lay person to figure out.

Brass Parts and Components India Jamnagar achives ISO 9001:2000

Brass Parts and Components India get ISO 9001:2000 for all their following products-

Brass Parts components home Profile Product Contact Resources Sitemap Aluminium parts components Aluminium parts components Aluminium-extruded parts extrusions Brass Cable Glands Brass Cable Glands Brass Copper Casting Brass Pipe Fitting Brass Pipe Fitting Brass Electrical Components Brass Electrical Components Brass Anchors Brass Anchoring Systems Brass Concrete Anchors Slotted Brass Knurling Anchors Brass Bolts Brass Hose Fittings Brass Pressed Parts Components Brass Washers Brass Nuts Copper Terminals Lugs Parts CNC Machined Parts Components Stainless steel hose fittings Brass Terminals Brass Machined Parts Components Brass Pool Anchor Brass Drop Anchor Brass Plain Anchors Brass Anchor Bolts Brass Bolts Brass Hex Bolts Hexagonal Head Bolts Brass Hex Bolts Nuts Hex Head Screws DIN 933 DIN 934 Brass Carriage Bolts Brass Split Bolts Split Bolt Connectors

Brass Eye Bolts Brass Tower Bolts Brass Sqaure Bolts Din 479 Brass Center Bolts

Brass Long Bolts

Brass Cable Glands

Cable Glands

Cable Gland Accessories

Brass Wire Cable Connectors

Brass Split Bolt Connectors

Cable Accessories

Copper Lugs Copper Cable Lugs

Copper Terminals Copper Cable Terminals

Brass Cable Glands

Wiping Glands

BW 2 Part Cable Glands Brass Cable Glands

Marine Cable Glands

Copper Compression Lugs Aluminium Compression Lugs Crimping Lugs

CW Brass Cable Glands

BW 3 Part Brass Cable Glands

T.R.S. Brass Cable Glands

E1 W Brass Cable Glands

Alco Brass Cable Glands

Cable Gland Kit (Pack)

PG Threaded Brass Cable Glands

CXT Type Cable Glands

Brass Turned Parts UK gets BS 6121 approval

Brass Turned Parts UK a well known manufacturer of Brass cable glands from Jamnagar has got approval for its range of BW indoor cable glands under BS 6121. http://brass-cable-glands.brass-turned-parts.co.uk/ BTP UK also manufactures other cable glands and products like- CW type outdoor cable glands E1W cable glands A2 Brass cable glands CXT type cable glands for SY and YY cables Brass Terminals ( http://brass-terminals.brass-turned-parts.co.uk/ ) Brass PPR inserts ( http://brass-inserts.brass-turned-parts.co.uk/index.htm ) Brass Machined parts ( http://brass-machined-parts.brass-turned-parts.co.uk/ ) With BS 6121 approval BTP Uk will find easy acceptance with various UK OEM cable companies and their sales are likely to quadruple over next 2 years. BTP has already landed some major electrical wholesale chains in it's lap with this approval. Mr Simon Raddley speaking on behalf of the company was confident of breaking into the US petrochemical market as well. The cable gland market in UK as of now is widely dominated by large UK manufacturers who have enjoyed their hegemony for more than 3 decades.
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Alka Brass Inserts Jamnagar launches production

Alka Brass inserts from jamnagar have set up their new manufacturing unit producing Barss inserts Brass moulding inserts Brass PPR fittings Brass Water tank connectors Brass tank connectors Brass pipe fittings Brass Anchors Brass machine screws Brass components Brass turned parts and Water tank connectors Brass standoffs Brass Spacers Brass Nuts Brass Screws Brass lock nuts Brass fasteners Brass machine screws Brass electronic hardware Brass hex bolts Brass plastic moulding inserts Brass parts india Brass components Brass moulding inserts Brass BSP NPT inserts Brass cross Knurled inserts Brass helical inserts Brass press lock inserts Brass self tapping inserts Brass straight inserts Brass tappex type inserts Brass male female UPVC CPVC fittings Brass PPR inserts PPR fitting.

They have achineved ISO 9001:2000 certifcation immediately on start of the opeartion and the products are exported to UK Germany France USA Australia Canada Italy Belgium France Spain Portugal Sweden UAE Singapore China Netherlands Cyprus Greece Mexico etc.
Alka brass inserts Alka Brass profile Alka Brass products Alka brass resources contacts
Water tank connectors Brass standoffs Brass Spacers Brass Nuts Brass Screws Brass lock nuts Brass fasteners Brass machine screws Brass electronic hardware Brass hex bolts Brass plastic moulding inserts Brass parts india Brass components Brass moulding inserts Brass BSP NPT inserts Brass cross Knurled inserts Brass helical inserts Brass press lock inserts Brass self tapping inserts Brass straight inserts Brass tappex type inserts Brass male female UPVC CPVC fittings Brass PPR inserts PPR fittings

Brass Screws and fasteners get Brass book binding screws approval

Brass SCrews and Brass fasteners Jamnagar India has recently got approval from German and UK buyers of Brass book screws and Brass male screws female screw posts. The comapny has diversied in to this folder screws Book binding screws business with acquisition of new Russian/Italian machines and can offer screws up to 6" in length .
The market of Chicago screws and book biding screws is largely dominated by European companies and BSF will be first Indian corporation to breach in to this highly quality conscious market.
The cold heading and bar turning machines can give accuracy of up to 30 microns which is a god standard for the industry. The cost of new machines ahs been 4.5 Mn US$ which has been met from internal accruals and bridge loan from SBL Bank.
BSF India with a workforce of 232 people is large exporter and manufacturer of anchor fasteners cheese head screws Pan head screws DIn 84 and DIN 85 with a strong foothold in UK USA Germany Australia etc. With its brand new facility at Rajkot BSF also plans to introduce 8.8 grade high tensile fasteners for automobile industry along with other cold formed parts and radiator accessories.
The company has already got first sample approval from some leading auto names in the country and Europe for HT fasteners in metric sizes. ( http://www.screws-fasteners.in/resourcess.htm ) . Brass anchors ( http://brass-anchors.screws-fasteners.in/) produced by BSF are used for door and wedge fastening across central European countries.
The company plans to hit the capital market with an IPO in about 12 montsh for generation of funds to meet working capital requirements post expansion and product approval with the auto companies.
Mr. Sayal the CFO of the company is confident of achieving 20% YOY growth in top line and bottom-line. The present turnover of the company is 23 Mn US$ inclusive of exports. Brass screws Brass machine screws Brass nuts Brass lock nuts Brass fasteners Brass bolts Brass washers Brass cold forged screws Brass wood screws Brass Anchors Brass pan head screws Brass CSk screws Brass cheese head screws Brass inserts Moulding inserts Brass book binding screws Brass grub screws Brass socket screws Brass phillips head screws Brass Screw posts Brass metric screws Brass PPR fittings Brass PPR inserts Brass Screws Ho Brass Screws cont Brass Screws res Brass Scrwes prof Site 7 Site 6 Site 5 Site 4 Site 3 Site 2 Site 1

India Brass components has plans for diversification in to the field of drop forging.

India Brass components an ISO 9001:2000 certified company based in Gujarat India plans to diversify in to drop forged tools. A brand new plant at Metoda is beings et up with 12 drop forging hammers and allied machinery at the cost of US$ 11 mn.

4 Drop forging hammers are being imported from Vitarelli Spa Italy and rest of the machinery will be sourced locally. The company will produce drop forged hand tools, automotive crankshafts and light/medium engineering products. The new plant will employ 145 people and will come on stream in about 16 months from now. The company has tied up with a local Gujarat bank for term.

India Brass components also plans to invest in Steel re-rolling mills in Punjab which would help it achieve backward integration and a better control over prices and quality fo steel that it would use.

The machinery used will allow BC to make parts in tolerance of few microns and this will help it to secure large orders form automotive sector abroad. Rajkot is fast emerging as a world center for auto parts forgings and hand tools with this years exports at appx US$ 1 Billion from Rajkot alone.

The products will be marketed in Europe and USA as the forging shops there are slowly closing down and there is good demand for Indian forged steel and Brass parts. The company presently enjoys sales of 17 mn $ in exports with export of Brass anchors (http://www.india-brass-components.com/brass_anchors.htm) and Brass fasteners ( http://www.india-brass-components.com/products.htm ) to UK Italy and Spain. IBC already has a dealer network of 23 in Europe which could be tapped for distributing drop forged hand tools and automotive forgings as well.

Mr. Vikram Shah of the company also informed that company might plan an IPO once the stock market situation improves however looking at shaky primary market scenario the plans are not concrete.